DIY Gauge Protective Film

Most protective film in the market (here in malaysia) are some low quality thick plastic stuff that doesnt last very long. the price may vary on them too (as of Feb 2020, the price ranges from 15 to 35 MYR). I personally dont enjoy these as they are stiff and not always cut to the correct size. My latest hobby is headlamp/tail lamp wrapping (for cars but I do some bikes too), so I have access to clear vinyl tint that is of much better quality. Please click the vid to figure out how to do this. Its really not that hard (to do the DIY and to click the vid...)

By Vy

DIY License Plate Holder MT/FZ 09

Here's a little guide I made to show you how to remove the rear splash guard and turn it into a small license plate holder by using most of its own parts.

By Vy

DIY Bar End Mirror Install

5 Minutes into bringing the bike home, I started tinkering.

Heres a guide on how to install bar end mirrors

Tools:

Assorted Allen Wrenches

Saw/PVC hose cutter

15mm ID PVC Hose

Loctite

Remove the balancer (it is in itself a giant bolt)

You will need a 15mm ID PVC pipe.. Just very little so, but the bare minimum or ask the hardware store if they can give u scraps

Mine is used but who cares.. I had some lying around

Measure the thickness of the pipe as thick as the clamping part of the mirror

It can be a hair thicker but not too thick

Cut it!!

Here's what it looks like.. It will be a little loose.. But don't worry..

Thread lock everything.. Don't wait to retighten

Hand tighten first.. And locktite the balancer too

Slot on the mirror clamp but don't tighten.. Then slide the pvc sleeve on the end

Screw it in... For the throttle, tighten but adjust the balancer until the throttle isn't sticky

Done product

By Vy

DIY Crash Cage Install

Bought this crash cage from Bikempire Malaysia (you can get this elsewhere too)

Tools:

Size 8 Allen key (as long as you can get)

12mm box

Size 4 Allen key

Loctite

Step 1:

8mm Allen to remove 2 engine mount screws.

Remove one side at a time

Step 2:

Match up the holes with the mount holes and insert provided bolts

Longest bolts provided are for the rear mounts on each side.

Slightly shorter of the 2 shorter bolts is for the left side front mount (so we seem to think)

Shortest bolt to be bolted to the bottom provided rail (hand tighten)

Bolt everything up with Loctite and torque to spec if you have a torque wrench.

If u don't, guesstimate and take consideration that the engine is aluminum. If you don't have a torque wrench or can't guesstimate, stop reading this, and get a shop to help.

Step 3:

Ensure this rail is hand tightened coz if u torque down one side, it's never gonna fit

Step 4:

Loctite the world... I don't believe in bolt ride then bolt... Fucking Loctite it and it will never move

Step 5:

Once both sides are done, tighten the railing at the bottom

Step 6:

Insert the sliders provided. And lock it down with the size 4 Allen.

You may have to drill out the hole if it's clodded with powder coat.

Step 7:

Loctite everything (Again)

Step 8:

Step back and marvel at your greatness!!

By Vy

GPS tracker for your vehicle:

Things you will need:

1.       Sim card with free data (doesn’t have to be broadband)

2.       Phone (preferable Samsung because they are rated for the best GPS locking) S3s or notes are cheap now

3.       In car charger

4.       12v timer (optional)

5.       Where’s my droid tracking software (https://play.google.com/store/apps/details?id=com.alienmanfc6.wheresmyandroid&hl=en)

6.       Auto Answer software (https://play.google.com/store/apps/details?id=com.mathalogic.autoanswer&hl=en)

Step 1:

Insert the sim card into the phone and make sure you set it up to have internet access

Step 2:

Ensure the following settings are done:

1.       Silent and no vibration mode

2.       GPS always turned on

3.       Set the screen lock to pin number

Step 3:

Install the software and configure them:

1.       Where’s My Droid

a.       Follow the setup instructions and be sure to setup an account for the commander

2.       Auto Answer Software

a.       Set to enabled

b.      Answer calls from only starred (ensure you star your own number and a few trusted friends.)

c.       Delay before answer 2 seconds

d.      Force speakerphone OFF

WHY:

Where’s my droid is a free tracking software that you can login to your account via the internet or via your phone. The idea is to track your phone which will be hidden in your vehicle. Its free unless you want to pay for upgrades which is cool.

Your GPS locking now is smart enough to triangulate your position via cell towers around you if there is no GPS tracking available at the time (in door or cloudy). That’s why you must ensure your internet connectivity is set up correctly.

Samsung devices (especially S3, Note 1 and up) have very fast GPS locking and lock on to more GPS satellites than other brands.

Auto answer software (this specific one and many others) are free and allow you to monitor the situation if you suspect your vehicle is stolen. This is more likely to be used if the device is in a car.

Step 4:

Locate a good place to hide your phone!

It must meet these categories:

1.       Dry place (unless you seal it in a sandwich bag)

2.       Not surrounded by metal (under a gas tank or anything like that) this dramatically reduces reception.

3.       Somewhere not obvious first place ppl will look:

a.       Car:

                                                               i.      Inside your dashboard

                                                             ii.      Under your seat

                                                            iii.      In your glove compartment

                                                           iv.      Under the hood

b.      Bike:

                                                               i.      Under your seat

                                                             ii.      Behind your headlamp

                                                            iii.      In your saddle bags

Step 5:

Wire shit up

1.       Disassemble the cigarette lighter usb charger.

2.       Extend the red and black wires as long as you need them.

3.       Connect the red to the positive terminal of your battery and the black to the negative terminal of your battery.

4.       Additional: you may connect a 12v timer if you don’t want to keep juicing your phone for no reason. Wire the timer to the battery then connect the charger to the positive and negative terminal to the timer. Suggested charge times would be 2-4 hours every 12 hour intervals.

Step 6:

Test your stuff

Sms the command to your phone and wait for the location.

Step 7:

Button everything up

 Where's My Droid

Auto Answer

Disassembled Charger

Results of Location Search

By Vy

Seat Pressure Sensor

 Are you sick of people sitting on your bike but refuse to get those lame super sensitive alarm systems for your bike?

Here’s a simple guide on how to make a pressure sensitive siren that only goes off if someone sits on your bike

Things needed:

1.       Automotive 5 pin relay (30 to 40 amp relay)

2.       Wire

3.       Spring

4.       Microswitch

5.       Siren

6.       Fuse

7.       Wire tape

What to do:

I will not write up on when to wrap the wire with wire tape, if you don’t know, you shouldn’t be doing this!

Step  1: Figure out stuff:

Find out the following:

1.       Where is a key activated positive (check your headlamps or meter light)

2.       Where to mount your siren discreetly.

3.       Grounding Points

4.       How to mount the pressure switch with a spring

Step 2: Hook everything up:

1.       Connect the positive lead of the siren to a fuse (30 amp)

2.       Connect the fuse lead to the positive terminal of your battery

3.       Connect the negative terminal of the siren to connector 87A on the relay

4.       Connect relay terminal 30 to the microswitch and from the microswitch to a good ground or battery negative terminal

5.       Connect the key activated positive (low amp discharge will be fine) to relay terminal 86

6.       Connect relay terminal 86 to a good ground location or negative battery terminal.

Micro Switch

Spring (an old valve spring or clutch spring)

Automotive Relay

Siren

30 = Ground

87A = Siren Negative Terminal

86 = Key activated positive

85 = negative/ground

By Vy

Rider Basics

First off, I would like to state that I am not a professional trainer, nor a certified mechanic (then again who is in Malaysia?). The following information shared are of things I have learnt in my many years of riding and crashing (yes, I wipe out a lot). Think of it as me falling and making mistakes so you don’t have to.

There are so many different types of advice out there on how to ride... a lot of them are bad advice. Some of them are good.

In my opinion, there are 2 types of riders (idiots, squids, road bullies etc are available in those 2 categories too); Instinct riders and Technical Riders.

Instinct riders:

These are the type of riders who figured out how to ride on their own. Most of them do technical riding without even knowing it. And these (like me) will learn the hard way by crashing to realize they made a mistake. The thing about this type of rider is that we all start from here. We get our instinct riding skill from our bicycle days. But some will stay in this zone until they retire and some will move on to technical riding.

Technical Riders:

These are the type of riders who will “ascend” from being instinct riders. These are the people who realize that there are more things they can learn to ride better, identify the technical terms of the things they are doing when they were instinct riding and improve on it.

Example of “ascendance”

You take a corner, a technical person would know that the rules of cornering is that to turn, the bike MUST counter steer if it goes above 40kmh. There are no Ifs or buts about it. Yet an instinct rider will do it without realizing that he/she did it. A technical rider will realize “hey, I’m counter steering”, do more research about it, understand that he/she can actually turn at higher speeds and bank lower. Then will move on to understanding racing lines and weight shifting with a smooth throttle roll on/off. If we could do an overlay of the rider before and after he realized the potential of getting a better turn, the instinct rider he used to be would have been left behind.

I can’t tell one all the skills one has to learn because there are too many and a lot of them have become part of my instincts of muscle memory. But I will do my best to cover as much as I can.

I have spent many man hours watching “how-to” videos and I am able to conclude that 2 videos best suit all riders.

1.       Ride like a pro

2.       Twist of the wrist 2

To be very good, one should master both videos. Although one seems to focus on choppers/cruisers (RLP) and one on superbikes (TTW2). Each one has their specialties.

Ride Like A Pro

This should be the first video all bikers should watch. It doesn’t matter what type of bike you use, if you are an advanced rider or a beginner. The sequence of training must be followed as each skill you learn will be used in the next sequence. If you already know certain sequences, then you may move forward.

These are skills best used in day to day traffic.

Twist of The Wrist 2

This is would be good for those who have mastered RLP and would like to improve on the skills they have to go faster. They also explain the common rider errors and panics riders get. They also (without realizing it) explain how to be more comfortable while riding long distance. Again, although both use different base bikes, I found these apply for all types of bikes.

Biker Basics (I can remember right now)

Clutch:

The clutch is NOT an On/Off switch. (BUT IT IS!)

The above statement is quite confusing right? That’s because both are right.

When the clutch isn’t an on/off switch:

The clutch is a wonderful thing. Ppl talk about bite points of the clutch. What you must understand about the bite point is this:

1.       A clutch bite point is the point when the clutch creates enough friction to move the bike

2.       How much bite you apply to your clutch (by controlling the clutch lever) reduces or increases the transmission of % of power made by the engine to the wheels.

3.       It is with the transmission of power that ensures the bike stands up.

It is realizing this that you can understand how limiting or adding power to your rear wheel with the clutch will allow balance and proper movement.

Also, with the clutch, it is easier to reduce jerking. If your bike starts to jerk but you don’t want (or cant) change gears yet, then you float the clutch. So it limits the amount of power transmitted and the jerking is absorbed by the clutch.

When a clutch IS an on/off switch:

When you are cycling through gears:

-          If you are on a highway, quickly shift and drop the clutch like a hot coal.

-          This will ensure maximum bite and no lags in power.

When you need to stop:

-          The clutch is linked to the rear wheel, braking with the clutch ON is never gonna help you stop.

-          Ensure you depress the clutch (you can say how ugly it looks… get it? No? *sigh* okay) then you will find the rear brakes much more compliant.

Clutch work is never easy. Just do your best and practice every day.

I always advise my friends to practice by using hand grip strengtheners. These will have to be used the opposite way of how they usually are. Instead of slowly squeezing them in, you want to squeeze them in and slowly let them out. Do this every day until your launching on your bike becomes stable.

Brakes:

Brakes are a simple thing… you have one in the front and one in the back.. wanna stop? Step and squeeze as hard as u can. Right? WRONG!

There is so much more to brakes than just stopping. Applied in the right time, brakes can make you go faster. Even when I raced cars I always said “sometimes, if you wanna go faster, you need to slow down”.

Too much braking:

1.       Is there such a thing? YES! You brake for everything! i.e. you see a car at a junction MILES away from you, when you are about to turn (usually because you are afraid of the turn), when you think you are going too fast… etc

Causes of too much braking can be due to:

1.       Fear

2.       Not used to your brakes

3.       Brake checking

4.       Going too fast (so you think)

How much is too much?

The next time you are on your bike, brake at a traffic light and look at what you are doing:

How many fingers are on your brake lever? You should have maximum 2 (for disk brakes). 1 finger if you are just slowing down, 2 if you are stopping.

Are you stomping on your rear brakes? If yes, ease up. There are times to step harder on the rear and times to pull harder on the front. If your clutch is on, stomping on the rear brakes is as useful as going to a McDonalds looking for healthy food… its there… but not really(that’s me trying not to give dirty metaphors).

70/30 braking:

Some say 70/30, I have heard 60/40, 90/10, 100/0,30/70, 20/80, 10/80 + 10% hopes and dreams…

All these numbers does not matter when you are really out there… there are no real numbers in real life and even if they are really there, they ae just guidelines and all depend on the situation.

Leaving engine braking out (in case you ride a scooter & it’s complicated to say when to do it), here are some guidelines I like to use:

1.       Front heavy

2.       Rear heavy

3.       Equal

4.       Rear + power

5.       Front + power

Examples:

Front Heavy:

Front heavy means braking with more pressure put on the front than the back. This usually applies for dry roads and riding straight or will a higher banking angle when turning (not too much lean).

Rear Heavy:

This means the opposite. More pressure on the rear (with or without clutch pulled). This is useful for rain/damp roads, sandy roads, corners with a lower banking angle (you are leaning more).

Equal:

Both front and brakes are applied with more or less equal amount of pressure. This is very commonly used for heavy rain situations. At this point, your front and rear brakes are practically screwed because of over lubrication and the lack of an optimum temperature for your brakes to function. Braking must be linear and firm.

Rear + Power:

This is when it’s not about slowing down, it is about optimizing your brakes to do your bidding:

1.       This is good for beginners and sharp narrow turns. Pressure to the rear brakes limits the power to the rear wheels

2.       It is also useful when you are sifting through traffic or are in a slow traffic situation. As the power is applied together with the brakes, your bike will want to stand up.

Front + Power:

This is more for the advanced biker, usually used for late braking before entering turns. This stabilizes the bike when going slow as well but is very risky with a high chance of locking up  the front brakes.

Tank Squishing:

I honestly don’t know what it’s called. But I call it tank squishing. This applies for both cruisers and sports bikes. It is the act of squeezing your tank with your thighs.

Why:

What this does is it uses your lower body to anchor down to the bike thus giving your hands the freedom to be loose and thus better control your bike. On highways however, I recommend the old switcheroo… just alternate so you don’t get tired too fast.

Turning:

At 0 to 25++kmh, the bike will turn left when you turn left and right when you turn right.

At 30++ the bike will turn left when your handles turn right. This is called counter steering.

When people tell you that the bike will turn left if you lean left, they are morons. If your triple tree is locked to a point where it cannot freely move, go for a ride let go of the handlebars and try leaning. Call the ambulance before you do this though.

If one says it works, that would be because the handles are set to move freely and the bike being designed the way it was, it will try to counter steer itself thus some feel that the bike turns when you counter steer.

I tend to like to teach my friends the “chin pointing” method of turning:

This is where you point your chin to the direction you wish to go. The sharper the turn, the more you will need to lean. Lean at a 45 degree angle towards your handlebar (i.e. if you want to turn left, lean towards your left grips).

The science of this is that when you lean your chin towards the handle bar, your hand will be creating a forward pushing motion on the handles thus causing it to counter steer. It also shifts the body weight to the side of the motorcycle you wish to turn in to.

Weight Shifting:

When cornering, it helps if you actually lean into the side where you wish to turn. A lot of people look at MOTOGP and think you have to dangle off the bike. That’s crap! You don’t have to hang like and ape off the bike, just a little help to move the bike to the side and that’s all you need. I always advise all my friends to turn your knee out 90 degrees (regardless what bike you are riding) as that will shift your weight onto the pegs you wish to turn to. As the bike is banking, your other leg should still be tight on the tank to hold your body from sliding.

Eyes On The Road:

The general rule of riding: always keep your eyes on the road. The problem with most people is that when they look at something, they have to focus on it. i.e. if you look down the road, you will focus on a tree or a car. Once you do that, your bike will follow the bike or car or tree instead of the road. If you are in your office, stand up and look straight. You will be forced to focus on maybe someone’s cube or chair or someone's ass (which is usually the case you pervs!). What you need to do is see EVERYTHING. The human eye can comprehend a lot of things and perceive a lot more than what we can process consciously. The thing is that SUBCONCIOUSLY, we can process even more. These are the things that your mind sees, feels is unimportant and dismisses them. A good example: when riding or driving to work, do you remember all the cars you passed? I’m sure you don’t, but I’m sure you would have done some minute adjustments to avoid them and things.

Practice:

You can do this anywhere! Stand up at your office, look far down, do not focus on anything, start walking and keep your eyes looking far and try to avoid stuff BUT DON’T FOCUS ON IT!

Then when you are good at it, get on your bike, scatter tennis ball halves everywhere and avoid them with your bike while looking far.

This will train your mind to pick up and take the appropriate action without storing it in your memory.. Because for your body, it takes more effort to remember than to just deal and forget.

Launching:

This is an addition to clutch control. New bikers find the clutch and throttle a problem. They are afraid of the clutch because they may end up poping a wheelie. My advice for new bikers:

-          Rev at 3k+++ (don’t go over 5k)

-          Slowly release the clutch while maintaining the revs

-          Upon bite point, keep releasing and compensate the revs accordingly.

Adjustments:

Contrary to popular belief, the clutch and throttle are not properly adjusted out of the factory. There are no “one size fits all” adjustments for bikes.

Clutch: adjust the clutch so that bite point is to your preference. The only “wrong” setting for this is if the bite point is set all the way up and there is no free play on the clutch. We don’t like this because when this is done, you may not be releasing the clutch 100% and may cause damage to your plates.

Throttle: too much free play on the throttle can cause issues like a blippy inconsistent rev and if you want to be an anal “racer” you lose milliseconds in your shift. Adjust your throttle for 1-3mm of free play. Turn your handle all the way left and test the free play, if there is some then good. Turn the other side and check again. If you turn and it is tight, loosen it up a little.

These few points I have mentioned is all I can think of right now, please do comment on other things you wish to know about your bike or things I may not have covered that is also not in the videos, please feel free to drop a comment and I will be sure to answer you.

By Vy

Dragstar 650 Service Manual

Service Manual

By Vy

LifeHack: Fix a hole in your rainpants

Because my mechanic had lost my heat shield, I’ve been riding around with just the thermal wrap on my exhaust pipes… as expected; it burnt a hole in my rain pants when I was on my way back from work.

Well, this isn’t much of a guide; the trick is to seal the hole with duct tape. Just tape it on both sides because the adhesives when touches each other seals very well. Here, rain gear isn’t cheap… so lets not waste.

Here’s some pictures.

By Vy

DIY Wind Deflector

Ok I can only guide you on the basics of this because each person’s design and mounting method will be different depending on your bike and accessories you have inserted.

Recently had some roofing done to my house so I asked the guy if I could keep the polycarbonate.

Since I had some free time and was tired of wind buffeting, I thought why not? I have nothing to lose…

Things you will need:

1.       Drill

2.       Grinder/hand saw

3.       Heat Gun

4.       At least 2 layers of cloth gloves

5.       Vice if you have one.

6.       Ruler/Sharpie

7.       G clamp aka table clamp

How:

1.       Cut out the size of the PC that you are gonna need

2.       Get a ruler and sharpie and mark the centre

3.       Clamp the flat piece of pc to the edge of the table so one half of the pc is hanging off the table.

4.       Set the heat gun at high.

5.       Heat up just the middle of the PC halfway up. You will see it slightly flex then stop.

6.       Once done, remove the pc from the clamp (make sure your gloves are on)

7.       Heat up the half you heated up earlier.. this time make sure the entire bottom half is heated up. (you will see it “dancing” a little.. that means its soft enough)

8.       Once it is soft enough, gently flex the bottom half and hold it down.

9.       Do it over and over again until its to your preference.

From here, figure out how to mount it… make sure you can pivot the deflector so you can adjust it to fit you.

PS. Its ok for the air to hit your helmet.. the aim is to stop the air hitting your chest.

By Vy

DIY Cruise Control

The aim of this DIY was not meant to create a cruise control function for my bike per se, but actually to just hold the throttle for me while the bike warms up. I somehow ended up with a cruise control function on my bike… looking at the many ways of making a cruise control function on the bike I discovered this by accident and testing it today, all I can say is… cool…. (can you say Right Hand Freedom?)

Things you need:

1.       Small L shaped bracket (you can get this at MR DIY if you are in Malaysia for 3 bucks for 5 pcs)

2.       A hose clamp large enough to fit your throttle grip

3.       Screw drivers and wrenches

4.       Shears or very sharp cutters

5.       Hammer

Optional:

1.       Rubber strap (in case your grips are slippery)

How to do this:

Step 1: Figure out whats what

You will be using the screw hole where the throttle cable mount on the throttle housing is. From here, figure out how to bend the L bracket into a sorta reversed C.

Before you bend it, insert the hose clamp and do not tighten it down yet (if you wanna  be anal about it then tighten it down halfway).

Now, the bolt of the hose clamp is going to rest on the L bracket that you are going to bend. So, here are some things to keep in mind.

1.       The bent L bracket must not in any way interfere with the throttle (it shouldn’t be scraping on the throttle when you button it up.

2.       The L bracket and the bolt of the hose clamp must be a snug fit.

Step 2: Start bending

From here on, start bending the brackets and mock it up until you are happy with it.

Once you are happy with the fitment, remove the throttle cable mount screw and place the L shape (now C shaped) bracket and button up everything.

Step 3: Screw shit up

NOW you can start tightening the hose clamp.

Everytime you do ensure that it is loose enough to move but tight enough not to roll the throttle back on its own.

At this point in time, if you feel your throttle is too slippery, then slide in the rubber strap in (it can even be a cut up tyre tube) to make a little resistance.

Step 4: Snip time!

Get your shears out and cut off the remainder material from the hose clamp.

This is very important because if you don’t and you let her rip, the tail of the hose clamp may jam on the C bracket and you die! Or even worse, you mess up your bike really badly… then you should die!

Once you cut it off, you can’t possibly have a clean cut because of the shears (unless you used a dremel you cheater!), use a small flathead screwdriver and wedge it into the left over part as close to the bolt as you can.

Using the hammer, beat the outer part of the screw driver and you will see the little nub bend in flush to the throttle.

Now ur safe

Step 5: Test it out

Go for a test ride!

Bring a screwdriver or wrench along to adjust the tightness of the cruise control.

Throttle up to 100kmh (60 mph) and lock it down by pressing down on the hose clamp.

Results table for the above test:

1.       Rolls back down – tighten it until it stops

2.       Cant press down – loosen it till it moves

3.       Cant get the middle point of either tightening or loosening it – insert rubber inserts

4.       Same as number 3 even with rubber inserts – check your hands.. you are probably a retard

5.       C bracket is pushed back by the force of the throttle – try a harder material L bracket.

6.       You get into an accident – you need to focus on the road.

The ideal results is to throttle to 100kmh, stay there, and when you are done, just roll down the throttle to release the cruise control.

Step 6: Go scare some riders:

Go riding around like normal, engage the cruise control and release your right hand while overtaking them from the left…. Enjoy the WTF stares

Metal L Bracket

Hose Clamp

Top View of Hose Clamp

Positioning of C Bracket 

Here Is Where It Is Mounted

Close Up View of The Installed Item

By Vy